Analisis dan Optimasi Sistem Kendali Robot Falcon Millenium: Automatic Robot Palletizer Menggunakan PLC Omron

Ahmad Reynaldi Wijaya; Raden Deasy Mandasari; Andi Rosano

doi:10.30998/faktorexacta.v17i1.19593

Analisis dan Optimasi Sistem Kendali Robot Falcon Millenium: Automatic Robot Palletizer Menggunakan PLC Omron

Ahmad Reynaldi Wijaya^(1*), Raden Deasy Mandasari⁽²⁾, Andi Rosano⁽³⁾

(1)
(2) Universitas Bina Sarana Informatika
(3) Universitas Bina Sarana Informatika
(*) Corresponding Author

Abstract

The main objective of this research is to analyze and optimize the control system of this robot through simulations to improve efficiency and production quality in the ceramic industry or other manufacturing sectors. The study consists of several stages, including a literature review to comprehend the concepts of the Falcon Millennium Robot, PLC Omron, and relevant theories in automation and robotics. Subsequently, problem identification is conducted to pinpoint areas that require analysis and optimization. The next step involves designing a Ladder Diagram using CX-Programmer software to control the automatic palletization process. Additionally, the control system's user interface (HMI) is designed using CX-Designer to facilitate the operator in controlling the system. Once the design is completed, simulations are conducted to verify the robot's performance and the palletization process before physical implementation. Experimental data is analyzed and collected in tables to measure efficiency, Conveyor 1 and Conveyor 2 speeds, and the time taken to transfer boxes to the warehouse. The analysis results show an average efficiency of approximately 88.5% in the automatic palletization process. Conveyor 1 and Conveyor 2 speeds increase gradually, and the average time taken to transfer boxes to the warehouse is around 41 seconds.

Full Text:

PDF (Indonesian)

References

J. O. Ong and Masyhudzulhak Mahazan, “STRATEGI PENGELOLAAN SDM DALAM PENINGKATAN KINERJA,” J. BECOSS (bus. Econ. Commun. Soc. Sci., vol. 2, no. 1, pp. 159–168, 2020.

M. S. Z. Holis, Nur and N. Endryansyah, “Sistem Positioning Robot Fo ur-Omnidirectional Wheels Menggunakan MPU6050 dan Encoder Berbasis PD- Fuzzy Controller,” Jambura J. Electr. Electron. Eng., vol. 5, 2023.

S. C. Spa, “FALCON MILLENNIUM: AUTOMATIC ROBOT PALLETIZER,” 2023. https://www.systemceramics.com/en/ceramic-machines/pallettization.

Muhammad Hammam Al-Choiri, “Rancangan Pengisian cairan berdasarkan warna botol dengan sensor TCS230,” researchgate.net, no. December, 2022.

D. A. Fiqih Hardana, “SISTEM KENDALI SHIFTING TABLE (MANIPULATOR) PADA AREA SECTION MILL DENGAN MENGGUNAKAN PLC SIEMENS S7-1500 DI PT. KRAKATAU BAJA KONSTRUKSI,” J. Penelit. Rumpun Ilmu Tek., vol. 1, no. 4, 2022.

F. D. P. Roosmariharso, Dedy Trisanto, Irna Ekawati, Trisna Yuniarti, Ella Melyna, DASAR-DASAR INDUSTRI 4.0, Cetakan I. Pusat Pengembangan Pendidikan Vokasi Industri Badan Pengembangan Sumber Daya Manusia Industri Kementerian Perindustrian Republik Indonesia, 2021.

I. Thamrin, D. P. Pamungkas, and E. C. Author, “ANALISIS PENJEJAK LINTASAN MOBILE ROBOT BLUETOOTH Jurusan Teknik Mesin Fakultas Teknik Universitas Sriwijaya Analisis Penjejak Lintasan Mobile Robot dengan Pengendali Gerak Menggunakan Bluetooth,” J. REKAYASA MESIN, vol. 21, no. 2, pp. 53–60, 2021.

S. Supratno and A. Sujatmiko, “Motor Induksi Phasa Tiga Sebagai Kontrol Posisi dengan Antarmuka Web Sebagai Pemantau dan Pengontrol Three Phase Induction Motor for Position Control with Web Interface as Control and Monitoring,” Sent. Semin. Nas. Tek. Elektro, no. November 2019, pp. 31–37, 2019.

S. Mugono, G. Musyahar, U. Muhammadiyah, P. Pekalongan, S. Trainer, and R. Masalah, “RANCANG BANGUN TRAINER KENDALI BERBASIS PLC MITSUBISHI FX3U 24 MR DI WATUSSALAM TEXTILE,” J. CAHAYA BAGASKARA, vol. 6, no. 1, pp. 10–19, 2021.

Azizul, S. Amri, N. Budiyanto, and M. Zamhuri, “DESAIN DAN IMPLEMENTASI KOMUNIKASI CONTROL ROBOT SOCCER BERODA MENGGUNAKAN USER DATAGRAM PROTOCOL (UDP),” in Seminar Nasional Industri dan Teknologi (SNIT), Politeknik Negeri Bengkalis, 2021, pp. 423–433.

R. M. F. Juarsah, H. Rachmat, D. Sukma, and E. Atmaja, “PERANCANGAN HUMAN MACHINE INTERFACE PADA STASIUN KERJA PICK AND PLACE SIMULATOR BOTTLING PLANT MENGGUNAKAN METODE V-MODEL DESIGN HUMAN MACHINE INTERAFACE IN PICK AND PLACE STATION USING V-MODEL METHOD,” in e-Proceeding of Engineering, 2020, vol. 7, no. 2, pp. 5794–5803.

S. H. Wibowo, P. Musa, M. Artiyasa, F. M. Dewadi, D. A. Nggego, and Irwanto, Robotika, no. April. PT GLOBAL EKSEKUTIF TEKNOLOGI, 2023.

M. S. Hajah and M. Nur, “Rancang Bangun Prototype Robot Arm Palletizing Menggunakan Sekuensial Kontrol,” J. Techno Bahari, vol. 10, no. 1, pp. 1–6, 2023.

R. D. Mandasari and N. Safe, “Perancangan Safety Device pada Pinion Gear Mesin Curing Ban Berbasis PLC Mitsubishi,” J. Teknol. Elektro Univ. Mercu Buana, vol. 13, no. 02, pp. 61–65, 2022, doi: 10.22441/jte.2022.v13i2.001.

H. Rivai et al., “Robot Penggerak Dua Roda Sebagai Media Pembelajaran Robotik bagi Siswa di Pondok Pesantren IMMIM Makassar Two-Wheel Drive Robot as Robotic Learning Media for Students at IMMIM Islamic Boarding School Makassar,” Panrita Abdi - J. Pengabdi. pada Masy., vol. 5, no. 2, pp. 144–151, 2021, [Online]. Available: http://journal.unhas.ac.id/index.php/panritaabdi.

S. Suwarno and M. Caintan, “Perancangan dan Pengembangan Aplikasi Pendukung Proses Manufaktur dalam Penyusunan Palet Menggunakan Metodologi Prototyping,” Comput. Based Inf. Syst. J., vol. 10, no. 1, pp. 1–4, 2022, doi: 10.33884/cbis.v10i1.5460.

S. SADI, “IMPLEMENTASI HUMAN MACHINE INTERFACE PADA MESIN HEEL LASTING CHIN Ei BERBASIS PROGRAMMABLE LOGIC CONTROLLER,” J. Tek. Univ. Muhammadiyah Tangerang, vol. 9, no. 1, pp. 18–24, 2020, [Online]. Available: https://www.academia.edu/download/73599657/1869.pdf.

A. A. Yufrida, L. P. Rahayu, and D. F. Syahbana, “Implementasi Kontrol Torsi Motor Servo Menggunakan Metode PI pada Sistem Automatic Pallet Dispenser,” J. Tek. ITS, vol. 10, no. 2, 2021, doi: 10.12962/j23373539.v10i2.72970.

P. Pattiasina and A. Ningrat, “Analisis Operasional Bongkar Muat Pada PT. Pelabuhan Indonesia IV (Persero) Terminal Peti Kemas Bitung,” Pros. Semin. Nas. Sinergitas Multidisiplin Ilmu Pengetah. dan Teknol., vol. 4, pp. 445–455, 2021, [Online]. Available: https://jurnal.yapri.ac.id/index.php/semnassmipt/article/view/269%0Ahttps://jurnal.yapri.ac.id/index.php/semnassmipt/article/download/269/220.

D. Mujiono and Z. A. Akbar, “Analisa Teknik dan Keekonomian Pengolahan Biomassa Sawdust dari Hutan Tanaman Energi ( HTE ) untuk Mendukung Program Co-Firing di PLTU Pelabuhan Ratu,” CIVED - J. Civ. Eng. Vocat. Educ., vol. 10, no. 2, pp. 460–473, 2023.

A. Jibril et al., “Analisis Efisiensi Kerja Kompresor Pada Mesin Refrigerasi di PT. XYZ,” J. Mesin Nusant., vol. 5, no. 1, pp. 86–95, 2022.

DOI: http://dx.doi.org/10.30998/faktorexacta.v17i1.19593